KOGMEN METALS is a leading manufacturer specializing in complex BIW (Body in White) Stamping and Welded Assemblies. Our team has over 25+ years of experience in the sheet metal industry, with proven expertise in designing and executing stamping tools for a wide range of BIW components, including B-Class panels, clutch covers, skin panels, chassis, and engine parts.
We manage the entire project lifecycle, from initial die development and tooling tryouts to the final production of parts to meet the desired customer output. Our services are catered to OEMs and ancillary Tier 1 & 2 companies , and we have a successful track record of delivering tooling and assemblies for leading brands like Tata Motors, Mahindra, Maruti Suzuki, Piaggio, and Honda.
Our team has successfully designed and executed stamping tools for BIW components, chassis, and engine parts, from development to production.
- Kogmen Metals Team
Our Core Capabilities
Our core competency lies in our deep project contribution and chassis assembly expertise. We execute end-to-end projects involving complex chassis structural components and assemblies, ensuring all dimensional accuracy and strength requirements are met. Our hands-on leadership bridges the gap between the top-floor and shop-floor to drive project ownership and results.
Extensive OEM Exposure: We are a trusted Tier 1 supplier for India's leading automotive OEMs.
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Full Project Contribution: We manage the entire process, from designing stamping tools to final part production.
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Chassis Expertise: We specialize in chassis structural components, ensuring high precision and strength.
FAQs
What specific BIW parts do you manufacture?
We design and execute stamping tools for a variety of components, including B-Class panels, clutch covers, skin panels, chassis parts, and engine parts.
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What machinery do you use for BIW stamping?
We utilize brand new, state-of-the-art machinery, including our 300T-250T-250T-200T Tandem Line and other Meduim-size presses located in our Unit 1 facility.
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What OEMs do you cater to?
Our products and services are supplied to Tier 1 companies who cater to major OEMs like Hyundai, Kia, Mahindra & Mahindra, and Tata Motors .
BIW Stamping & Assemblies
Advanced Welding Solutions
Our team is highly capable of developing complex automotive assemblies using a range of advanced welding technologies. We have hands-on experience and expertise in TIG, MIG, and Robotic spot welding, ensuring strong, precise, and reliable joints that meet the demanding specifications of the automotive industry.
Concerned with the development, improvement, and implementation of integrated system of people, money, knowledge, information, equipment, energy, materials, analysis and syn thesis, as well as the mathematical, physical and social sciences together with the principle and methods of engineering design to specify, predict, and evaluate the results to be obtained from such systems or processes.
Our team has hands-on experience in Spot Welding and COâ‚‚ Welding, from fixture design to complete assembly-line integration.
- Kogmen Metals Team
Our Welding Expertise
We provide end-to-end welding and fabrication solutions. Our core competency lies in our practical, floor-rooted leadership that understands the technical challenges of modern vehicle assemblies. We manage the entire welding program to align with your cost, time, and quality objectives.
Multi-Process Capable: We are highly skilled in TIG, MIG and spot welding to suit any project requirement
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Full Integration: Our expertise extends from fixture design to complete assembly-line integration
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OEM Standards: We deliver assemblies that meet high-quality standards for tier-1 suppliers and OEMs
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FAQs
What types of welding do you specialise in?
Our team is highly capable of developing assemblies using TIG, MIG, and Robotic spot welding technologies.
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Do you handle the entire assembly process?
Yes, we have hands-on experience that covers the full scope of the project, from the initial fixture design all the way to assembly-line integration.
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Are you investing in new welding technology?
Yes, we are committed to enhancing our capabilities. A new MIG Welding Robot is part of our planned future machinery lineup to expand our automation.
Tool Room & Die Development
Our in-house Tool Room, located at our Unit 2 facility in Talwade, is a critical part of our manufacturing capabilities. It is equipped with a full conventional set-up dedicated to the manufacturing, tryout, and development of small and medium-size dies. This internal capability gives us greater control over project timelines, quality, and cost-effectiveness.
Our team possesses a strong practical foundation with skills in conventional machining, tooling tryouts, and die development. We have successfully designed and executed stamping tools for a variety of complex components, including BIW parts (B-Class panels, skin panels), chassis parts, and engine parts (clutch covers).
Our team is skilled in conventional machining, tooling tryouts, and die development, giving us a strong practical foundation.
- Kogmen Metals Team
Our Expertise
Our Tool Room expertise allows us to manage the full development lifecycle, from initial design to the final productionised part, ensuring it meets the desired customer output. While skilled in conventional methods, our team is also familiar with the latest automation technologies, CNC machinery, and Industry 4.0 advancements, bridging the gap between traditional craftsmanship and modern technology.
Conventional Set-Up: Fully equipped for manufacturing and tryouts of small and medium dies
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Proven Project Contribution: Successfully designed and executed tools for BIW, chassis and engine parts
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Skilled Team: Strong practical foundation in machining and die development
FAQs
What is the advantage of an in-house tool room?
Having an in-house tool room allows for better quality control, faster development and tryout times, and seamless integration with our press shops. It also allows for quick maintenance and modifications.
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What kind of dies can you manufacture?
Our conventional set-up is designed for manufacturing and developing small and medium-size dies.
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What kind of parts have you made tools for?
We have designed and executed stamping tools for BIW components (like B-Class panels and skin panels), chassis parts, and engine parts (like clutch covers).
Medium Press Shop
Our Unit 1 facility, located in Bamboli, Chakan, is the heart of our medium-size press operations. This unit is now equipped with 8 medium-size presses, providing enhanced flexibility to handle a diverse range of component sizes and high production volumes. This facility is foundational to our BIW and chassis part manufacturing, supported by on-site shearing capabilities for materials up to 6mm thick.
The centerpiece of Unit 1 is our state-of-the-art Tandem Line. In strict accordance with our company policy, all our machinery is brand new, manufactured in 2025 and 2026. This continuous investment in the latest technology guarantees the highest level of precision, reliability, and efficiency for our manufacturing processes.
We maintain a rigorous policy of procuring only brand-new machinery for our manufacturing processes. All our SBPPL presses are manufactured in 2025 and 2026.
- Kogmen Metals Team
Key features and Machinery
The Unit 1 press shop is engineered for precision and high-tonnage power. Our upgraded Tandem Line enables efficient, multi-stage stamping operations, ideal for complex medium-sized automotive parts. Combined with our expert technical team, we ensure every component meets exact OEM specifications.
Brand New Tandem Line: A high-performance multi-press configuration designed for high-precision stamping.
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Medium Press Capability: A total of 8 presses to handle various medium-sized components and high-volume runs.
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Shearing Services: Equipped with a 3-meter shearing machine capable of processing materials up to 6mm thickness.
FAQs
Where is your medium press shop located?
Our Unit 1 facility, which houses the medium press shop, is located in Bamboli, Chakan.
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What is the make of your press line in this unit?
As per our quality mandate, all machines at the SBPPL facility are brand new, with our current fleet consisting of 2025 and 2026 models.
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What other capabilites does this unit have?
Beyond stamping, Unit 1 features comprehensive shearing services (up to 6mm) and is a primary hub for our BIW and chassis component production.
Small Press Shop
Our Unit 2 facility, located in Talwade, Chikhali, is our specialized center for small press components. This plant is equipped with 14 small presses, providing comprehensive capabilities for high-volume, small-part manufacturing. The press capacities in this unit range from 10 Tons to 100 Tons.
This extensive collection of small presses allows us to efficiently produce a wide variety of small automotive components with high precision. A key advantage of this unit is that it also houses our in-house Tool Room. This co-location enables seamless collaboration between die development, tryouts, and part production, speeding up development and ensuring quality.
We are committed to precision engineering, affordable pricing, and complete customer satisfaction.
- Kogmen Metals Team
Key Features & Machinery
The Unit 2 press shop is designed for efficiency and precision in small part production. Having a dedicated facility for components from 10T to 100T allows us to optimize production runs and provide cost-effective solutions for our clients' high-volume needs.
High Volume Capabilities: Equipped with 14 presses to handle large orders.
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Versatile Tonnage Range: Features presses from 10 Tons to 100 Tons for various small parts.
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Integrated Tool Room: Co-located with our conventional tool room for fast die development and maintenance
FAQs
Where is your small press shop located?
Our Unit 2 facility, which houses the small press shop, is located in Talwade, Chikhali.
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What is the capacity of these presses?
We have 14 small presses in this unit, with capacities ranging from 10 Tons to 100 Tons.
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What is the main advantage of this unit?
Its primary advantage is its specialization in high-volume small parts. It also houses our in-house Tool Room, which allows for better integration of die manufacturing and part production.
CED Coating Services
We provide high-quality CED (Cathodic Electro-Deposition) coating services through our dedicated Unit 3 facility in Talegaon. This plant is specifically planned to handle all our CED coating activities, ensuring a precise and consistent process for our clients. CED coating provides superior corrosion resistance for automotive components, significantly enhancing their durability and lifespan.
Our state-of-the-art facility features a comprehensive 13-tank process. This multi-stage process ensures meticulous cleaning, phosphating, and electro-deposition, resulting in a durable, high-adhesion coating that meets the rigorous standards of the automotive industry. This process is a testament to our commitment to quality and technical excellence.
We are committed to following the highest quality standards in the industry for manufacturing, inspection and logistics
- Kogmen Metals Team
Process & Benefits
Our 13-tank process is a high-tech method that ensures a uniform and robust coating on every component. This process involves dipping the part in a series of chemical baths, which creates a protective layer on the metal surface. This process is also part of our commitment to adopting eco-friendly practices and sustainability.
Superior Corrosion Resistance: Protects parts from rust and environmental wear, extending their service life.
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Uniform Coverage: Achieves a consistent coating, even on complex shapes and interior surfaces.
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Eco-Friendly Process: Aligns with our commitment to sustainable and environmentally conscious manufacturing.
FAQs
What is the advantage of the 13-tank process?
This multi-stage process ensures optimal cleaning and pre-treatment (phosphating) of the component. This leads to superior adhesion of the coating, making it highly durable and long-lasting.
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Which facility handles this process?
All our CED coating activities are planned and executed at our Unit 3 plant, located in Talegaon.
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Do you offer this service for all parts?
Yes, this service is available for our sheet metal components, BIW assemblies, and chassis parts to provide them with the essential protection required for automotive use.